Corrosion Intercept®

State of the Art in Corrosion Protection


Developed by Lucent Technologies Bell Labs
Distributed by Conservation by Design Limited

CORROSION INTERCEPT® is a revolutionary, patented technology which uses semi-conductor technology to transform plastic into a protective reactive barrier against corrosive gases, fungus and bacteria. It is comprised of highly reactive copper particles bonded into a polymer matrix. This matrix film forms a preferential corrosion site that reacts and neutralises all corrosive gases that pass through or come in contact with the film. It is statistically improbable that they can migrate through the Intercept film without contacting and reacting with one of the active corrosion sites.

Corrosion Intercept® provides a unique and effective protection for copper, silver, brass. bronze, ferrous and non ferrous metals. It has also been successfully used to protect CD’s, photographic prints, film, textiles, paintings, books and other works of art on paper. This inert material does not give off any harmful gases and is unaffected by moisture, humidity or temperature and it has a built in saturation indicator. When the copper colour turns black it is time to change the Intercept. The protection against corrosion is approximately 10 years per 1 mil thickness of Intercept.

STATIC INTERCEPT® combines the unequalled protection of Corrosion Intercept with added protection against ESD — Electrical Static Discharge. Static Intercept can be distinguished from the copper coloured Corrosion Intercept by its darker bronze colour.

Only Intercept products react with and permanently neutralise corrosive gases and in addition act as passive fungicides and bactericides.

Ozone and reactive Oxygen cause the aluminium layer on CD’s to breakdown. When aluminium in a thin film oxidises it beomes clear and unable to reflect the laser pulse attempting to read the CD. Intercept CD Inserts protect against this failure. These inserts are identical to the common black ones which are harmful to the CD’s. Simply discard your black hubs and replace with copper Intercept Hubs for long term protection.

Z Shows 10 years exposure to sulphur in a standard commercially available tri-fold coin book = Coins ruined.

The same book lined with Intercept = Coins with no corrosion


 

ADVANTAGES OF CORROSION INTERCEPT


 

WHICH METHOD OF PROTECTION?
Molecular Sieves, Activated Charcoal or
Corrosion Intercept® Technology?

Gases like all chemicals desire to react and become electrically or chemically neutral. It is this driving force that is not addressed with products that only absorb gases. Neither Molecular Sieves nor Activated Charcoal scavenge the air removing corrosive gases. They merely trap and do not react with the gases

Activated Charcoal and Molecular Sieves eventually become full and have the potential to release the trapped gases in a higher concentration. The most frequently asked question about these kind of traps is:

Q. How can we tell when they are full?
Sophisticated monitoring equipment perhaps or wait until the
objects start tarnishing?

A. Realistically you can’t tell when they are full.

Corrosion Intercept® eliminates this worry

The material is self-indicating. As the copper particles become reacted they darken and eventually the whole plastic becomes blackened as the pure copper particles are used up and
exhausted. It can even be used as an environmental monitor for gauging the continued effectiveness of activated charcoal and
other trap type protection products.

DuPont Test Data
Intercept Technology

Material 

PPM HRS
(@640 ppm) Breakthrough

Simulated
Exposure at
(@1.0 ppm Cl)

LDPE 

Mylar 

Intercept LDPE 

Intercept LDPE 

Intercept Mylar 

177 hrs 

132,480 hrs 

121,600 hrs

302,720 hrs 

251,520 hrs 

7.4 days

15.1 years 

13.8 years

34.6 years

28.7 years

Conservation By Design Limited are pleased to have been appointed as distributors to the European Conservation and Preservation market for the Corrosion and Static Intercept® range of products.

PRODUCT RANGE

Products are available to meet your most demanding applications.
This product range is continually developing but includes the following:


INTERCEPT TECHNOLOGY CLIENTS


TECHNICAL BULLETINS & INFORMATION SHEETS

pdf icon Conservation by Design — Protection of Metal Items
pdf icon Conservation by Design — Protection of Non-Metal Items
Overview
TB11 Corrosion of Copper
TB23 Intercept Case Studies.
TB25 Silver Protection
TB28 Photographic Film Preservation
TB29 Paper Preservation
TB35 Clean Room Effectiveness
TB36 Protection of Fiber Optics & Optical Systems
TB37 Preserving Artworks, Photographs & Paintings
State of the Art Corrosion Protection
Gaseous Testing of Intercept Technology
Using Static Intercept Packaging
Static Intercept Export Bags
Static Intercept Anti-Corrosive Permanently Static Dissipative Polyethylene Bags
Corrosion Intercept Protection of Lead
EMI Technical Data Sheet Corrosion Tapes - Circuits
H2S Susceptibility of Au Plated Micro Circuit Frames

Experiments on Corrosion Intercept CD Inserts
1998-2002
Jonathan S Farley MA ACR MIPC


PRICES AND INFORMATION

To enquire about this product click here to open an enquiry form in a new window.

 

 

 

 

BY APPOINTMENT TO
HER MAJESTY QUEEN ELIZABETH II
SUPPLIERS OF CONSERVATION STORAGE , EQUIPMENT AND DISPLAY PRODUCTS
CONSERVATION BY DESIGN LIMITED
BEDFORD

Our minimum packing and carriage cost is £7.50 All prices are excluding delivery and V.A.T at 17.5%. E&OE.

For orders or enquiries contact us by email, telephone or fax:

Email: info@conservation-by-design.co.uk
Tel: +44 (0)1234 846300
Fax: +44 (0)1234 852334
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